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PostPosted: Mon May 01, 2017 10:16 pm 
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Joined: Mon May 01, 2017 9:56 pm
Posts: 2
So, recently (around January or so) we bought a bone-stock 1985 FL250, it ran great for a couple months aside from some minor problems (steering linkage got cracked...). We started it up one day and the starter rope just pulled out like nothing and came flying right out, the rope was severed. So I took it apart a bit later (unbolted the Engine from its motor (( Internal Combustion Engine ? )) mounts and jacked it up so the starter would clear the frame and I could take it off). Got that off, took it apart, it did go flying everywhere but I managed to get it all back together and replace the rope (had to recoil the recoil spring however). Put it back together exactly the way it was, with the new rope. I re-assembled the whole thing and went to try and start it up only to figure out that I could pull it out 3 inches or so (ha.) but then it got completely stuck and wouldn't budge. I'm fairly sure the Engine isn't seized up, it's ran okay a bunch of times and only sat like a week or so. Can anybody maybe give me some guidance on what's going on here?

If you can ask any questions to like further narrow it down I can answer them to the best of my ability


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PostPosted: Mon May 01, 2017 11:46 pm 
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Joined: Tue Jan 17, 2012 3:19 am
Posts: 7701
Location: Hope, B.C Canada
Versteeg wrote:
So, recently (around January or so) we bought a bone-stock 1985 FL250, it ran great for a couple months aside from some minor problems (steering linkage got cracked...). We started it up one day and the starter rope just pulled out like nothing and came flying right out, the rope was severed. So I took it apart a bit later (unbolted the Engine from its motor (( Internal Combustion Engine ? )) (( Internal Combustion Engine ? )) mounts and jacked it up so the starter would clear the frame and I could take it off). Got that off, took it apart, it did go flying everywhere but I managed to get it all back together and replace the rope (had to recoil the recoil spring however). Put it back together exactly the way it was, with the new rope. I re-assembled the whole thing and went to try and start it up only to figure out that I could pull it out 3 inches or so (haw-haw) but then it got completely stuck and wouldn't budge. I'm fairly sure the Engine isn't seized up, it's ran okay a bunch of times and only sat like a week or so. Can anybody maybe give me some guidance on what's going on here?

If you can ask any questions to like further narrow it down I can answer them to the best of my ability


You probably got to much preload on the spring. Not home right now but will post a link to a free pdf manual for you in a couple of hours.


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PostPosted: Tue May 02, 2017 1:27 am 
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Joined: Tue Jan 17, 2012 3:19 am
Posts: 7701
Location: Hope, B.C Canada
Here is the short cut to get a free pdf of a FL250 and FL350 manuals:
http://oddatv.com/fl250-fl350-factory-manuals/


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PostPosted: Tue May 02, 2017 3:46 am 
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Joined: Tue Jan 17, 2012 3:19 am
Posts: 7701
Location: Hope, B.C Canada
Taken from the manual.
Right click and save to my pictures. Then you can expand the pictures.


Attachments:
FL250 pull start.png
FL250 pull start.png [ 130.37 KiB | Viewed 694 times ]
FL250 pull start 2.png
FL250 pull start 2.png [ 156.27 KiB | Viewed 694 times ]
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PostPosted: Tue May 02, 2017 3:24 pm 
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Joined: Mon May 01, 2017 9:56 pm
Posts: 2
canadian oddy wrote:

You probably got to much preload on the spring. Not home right now but will post a link to a free pdf manual for you in a couple of hours.



I don't think that's the case though, I tested it when it wasn't attached to the rest of the buggy and it pulled just fine.


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PostPosted: Thu May 04, 2017 12:54 am 
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Joined: Tue May 05, 2015 4:37 pm
Posts: 81
Location: Philadelphia, PA
Take the pull starter off. Pull the plug. Try to turn the Engine over by hand. If you can do that, you should be able to turn it with the pull start and you need to look at that more carefully. If you cannot do that, you have other serious mechanical problems. Did the pull start rope break because you locked up the Engine? "I'm pretty sure it is not seized up" doesn't sound re-assuring. Start with the basics.


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