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Rebuild Honda Pilot Rear knuckle Bearing Housing Arms
http://www.pilotodyssey.com/PO/viewtopic.php?f=106&t=4399		 Page 1 of 1
Author:  speedchaser [ Wed Jul 09, 2008 10:27 pm ]
Post subject:  Rebuild Honda Pilot Rear knuckle Bearing Housing Arms
Hello All

Well this project will be about rebuilding the rear bearing housing or Knuckle

Step 1 we will start by looking at the bearing area and how bad it is

Step 2 will be making a maching fixture to recut the bearing area

Step 3 will go through the welding process on the Knuckle

Step 4 will go through the machining process and assembly


Thanks for Looking

SpeedChaser :-)

Attachments:
File comment: slip gage to show ware right arm
MVC-733X.JPG
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File comment: side view right arm
MVC-734X.JPG
MVC-734X.JPG [ 104.36 KiB | Viewed 5410 times ]
File comment: right arm
MVC-743X.JPG
MVC-743X.JPG [ 89.67 KiB | Viewed 5410 times ]
File comment: slip gage
MVC-745X.JPG
MVC-745X.JPG [ 42.26 KiB | Viewed 5410 times ]
File comment: center post for fixture
MVC-748X.JPG
MVC-748X.JPG [ 61.97 KiB | Viewed 5410 times ]
File comment: bottom plate and side support
MVC-749X.JPG
MVC-749X.JPG [ 115.92 KiB | Viewed 5410 times ]
Author:  speedchaser [ Wed Jul 09, 2008 10:30 pm ]
Post subject: 
next finishing up fixture

the fixture will gage off one side of bearing

so we can recut one side at a time

Attachments:
MVC-754X.JPG
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MVC-755X.JPG
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MVC-756X.JPG
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MVC-757X.JPG
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MVC-759X.JPG
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Author:  mudbogger [ Thu Jul 10, 2008 8:42 pm ]
Post subject: 
Speed-on the outer edge of each carreir the hub slides onto the axle and into the seal, you do not need the dimensions on the axle, hub, etc for anything correct, the seal itself should be enough since the hub itself slides into it correct?Heres a view of what I am speaking of from the rear of my PROJECT PILOT.I have a spare hub I can send over to you for fitment if needed.

Attachments:
NJ Pilot right suspension completed.jpg
NJ Pilot right suspension completed.jpg [ 146.99 KiB | Viewed 5191 times ]
Rear left side look.jpg
Rear left side look.jpg [ 146.14 KiB | Viewed 5191 times ]
Author:  speedchaser [ Mon Jul 14, 2008 10:10 pm ]
Post subject: 
Had some time this last week end

clean up pre heat and weld

Attachments:
File comment: blast up area to be welded
MVC-760X.JPG
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MVC-761X.JPG
MVC-761X.JPG [ 104.25 KiB | Viewed 5338 times ]
File comment: temp stick it melts at the temp stated
MVC-763X.JPG
MVC-763X.JPG [ 116.63 KiB | Viewed 5338 times ]
File comment: For this application I use 650 deg. temp stick
MVC-779X.JPG
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Author:  speedchaser [ Mon Jul 14, 2008 10:17 pm ]
Post subject: 
Time to get thing hot hot

Attachments:
MVC-764X.JPG
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MVC-765X.JPG
MVC-765X.JPG [ 85.52 KiB | Viewed 5337 times ]
MVC-777X.JPG
MVC-777X.JPG [ 101.56 KiB | Viewed 5337 times ]
File comment: You can draw with the temp stick like a crayon it will melt when hot
MVC-778X.JPG
MVC-778X.JPG [ 105.06 KiB | Viewed 5337 times ]
MVC-780X.JPG
MVC-780X.JPG [ 101.98 KiB | Viewed 5337 times ]
Author:  speedchaser [ Mon Jul 14, 2008 10:29 pm ]
Post subject: 
Well time to weld for this application
I am using silicon bronze filler rod for the build up of the bearing area.
It will mix with the cast steel housing and should not cause hard spots in the casting

Attachments:
File comment: 180 deg tig tourch
MVC-766X.JPG
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MVC-768X.JPG
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MVC-770X.JPG
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MVC-771X.JPG
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MVC-773X.JPG
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Author:  speedchaser [ Mon Jul 14, 2008 10:38 pm ]
Post subject: 
fixing the sloted bolt hole

Attachments:
MVC-774X.JPG
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MVC-775X.JPG
MVC-775X.JPG [ 98.5 KiB | Viewed 5329 times ]
File comment: hole all gone now
MVC-776X.JPG
MVC-776X.JPG [ 103.53 KiB | Viewed 5329 times ]
File comment: all welded up let them cool down slow
MVC-781X.JPG
MVC-781X.JPG [ 112.12 KiB | Viewed 5329 times ]
File comment: next

time to machine
MVC-782X.JPG
MVC-782X.JPG [ 117.49 KiB | Viewed 5191 times ]
Author:  speedchaser [ Tue Jul 15, 2008 8:59 pm ]
Post subject: 
Hello maching pic's

Attachments:
File comment: hole redrilled from other side
MVC-783X.JPG
MVC-783X.JPG [ 97.75 KiB | Viewed 5307 times ]
File comment: knuckel in fixture geting ready to be machined
MVC-784X.JPG
MVC-784X.JPG [ 109.95 KiB | Viewed 5307 times ]
File comment: close up
MVC-785X.JPG
MVC-785X.JPG [ 102.56 KiB | Viewed 5307 times ]
File comment: top surface cleaned up
MVC-786X.JPG
MVC-786X.JPG [ 113.18 KiB | Viewed 5307 times ]
File comment: first cut on bore
MVC-787X.JPG
MVC-787X.JPG [ 105.94 KiB | Viewed 5307 times ]
File comment: close up
MVC-788X.JPG
MVC-788X.JPG [ 97.94 KiB | Viewed 5307 times ]
Author:  speedchaser [ Tue Jul 15, 2008 9:04 pm ]
Post subject: 
more maching pic's

Attachments:
File comment: more maching pic's
MVC-796X.JPG
MVC-796X.JPG [ 81.87 KiB | Viewed 5306 times ]
File comment: more
MVC-797X.JPG
MVC-797X.JPG [ 70.93 KiB | Viewed 5306 times ]
File comment: next
MVC-798X.JPG
MVC-798X.JPG [ 87.12 KiB | Viewed 5306 times ]
File comment: the Elongated hole that is round now
MVC-799X.JPG
MVC-799X.JPG [ 66.96 KiB | Viewed 5306 times ]
Author:  speedchaser [ Tue Jul 15, 2008 9:12 pm ]
Post subject: 
bearing alignment tool

Attachments:
File comment: time to make a bearing alignment tool
MVC-790X.JPG
MVC-790X.JPG [ 103.8 KiB | Viewed 5303 times ]
File comment: cutting tool on lathe
MVC-791X.JPG
MVC-791X.JPG [ 103.09 KiB | Viewed 5303 times ]
File comment: finsh cutt
MVC-792X.JPG
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File comment: Knurl the handel
MVC-793X.JPG
MVC-793X.JPG [ 113.65 KiB | Viewed 5303 times ]
File comment: finshed with bearing tool
the tool is a slide fit to the bearing
MVC-795X.JPG
MVC-795X.JPG [ 115.26 KiB | Viewed 5303 times ]
Author:  speedchaser [ Tue Jul 15, 2008 9:28 pm ]
Post subject: 
assembly of bearing and seals

Attachments:
File comment: tap fit on the bearing
MVC-800X.JPG
MVC-800X.JPG [ 75.04 KiB | Viewed 5300 times ]
File comment: found the bearing driver and seal driver 1-13/16 socket
MVC-801X.JPG
MVC-801X.JPG [ 108.66 KiB | Viewed 5300 times ]
File comment: fits the seal nice
MVC-803X.JPG
MVC-803X.JPG [ 96.69 KiB | Viewed 5300 times ]
File comment: next
MVC-804X.JPG
MVC-804X.JPG [ 98.67 KiB | Viewed 5300 times ]
File comment: tap one side bearing in to the bottom
MVC-805X.JPG
MVC-805X.JPG [ 112.55 KiB | Viewed 5300 times ]
File comment: don't forget the spacer
MVC-806X.JPG
MVC-806X.JPG [ 102.76 KiB | Viewed 5300 times ]
Author:  adnoh [ Tue Jul 15, 2008 9:34 pm ]
Post subject: 
Hello speed I have a few questions. I never done that before so I was worndering if you have to heat the cast piece and weld while hot so the weld would take with out making the cast brittle or is do to the thickness of the cast piece. My welds always look all hacker like, I mean like a bubble gum patch. Next question would be heating it up like that would it cause any warping of the piece or is that the reason for slow cool down.

I really enjoy watching you work. It make me want to go get new tools but I woudn't know how to use them. I quess I will just druell for know. By chance close to wichita ks I like tours.

Thanks for any input you throw my way. Sometimes just knowing the right way and why makes the biggest diff.
Author:  speedchaser [ Tue Jul 15, 2008 9:37 pm ]
Post subject: 
next

Attachments:
File comment: Checking ailment
MVC-808X.JPG
MVC-808X.JPG [ 115.5 KiB | Viewed 5310 times ]
File comment: installing seals
MVC-809X.JPG
MVC-809X.JPG [ 108.77 KiB | Viewed 5310 times ]
File comment: next
MVC-810X.JPG
MVC-810X.JPG [ 107.81 KiB | Viewed 5310 times ]
File comment: other side
MVC-811X.JPG
MVC-811X.JPG [ 109.72 KiB | Viewed 5310 times ]
Author:  speedchaser [ Tue Jul 15, 2008 9:41 pm ]
Post subject: 
all done and Ready to ship

Attachments:
MVC-812X.JPG
MVC-812X.JPG [ 120.48 KiB | Viewed 5191 times ]
MVC-813X.JPG
MVC-813X.JPG [ 120.54 KiB | Viewed 5191 times ]
File comment: all bag up
MVC-814X.JPG
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Author:  Ody_Stable [ Tue Jul 15, 2008 10:04 pm ]
Post subject: 
Sweet!

No painting included with that service?

Hee Hee
Author:  Stoneman [ Tue Jul 15, 2008 10:09 pm ]
Post subject: 
nice work!
where do i send mine?
Author:  mudbogger [ Tue Jul 15, 2008 11:10 pm ]
Post subject: 
Speed-I am in awe of the work you have done-thanks so so much for the great write up and workmanship on the carriers, you have started to provide the group with your talents and I hope in the future others will use your services and products, it is refreshing to see someone of your talent and caliber help out the POOA COMMUNITY.

I can't wait to see what is in store for us next-!!!!!!!!! :-)
Author:  Turbotexas [ Wed Jul 16, 2008 8:07 am ]
Post subject: 
Mudbogger wrote:
Speed-I am in awe of the work you have done-thanks so so much for the great write up and workmanship on the carriers, you have started to provide the group with your talents and I hope in the future others will use your services and products, it is refreshing to see someone of your talent and caliber help out the POOA COMMUNITY.

I can't wait to see what is in store for us next-!!!!!!!!! :-)


DITTO!!! I could not of said it better!!!

Perhaps a longer rear axle for the fl350???
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