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davidafco pilot rear caliper repair bolt removal
http://www.pilotodyssey.com/PO/viewtopic.php?f=106&t=9394
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Author:  speedchaser [ Fri Feb 03, 2012 9:31 pm ]
Post subject:  davidafco pilot rear caliper repair bolt removal

Hello
davidafco sent me a rear caliper to rework

that bolt was buried in that hole

speed

Attachments:
File comment: broken bolt
DSCN4967.JPG
DSCN4967.JPG [ 203.86 KiB | Viewed 1281 times ]
File comment: trying to center drill center
DSCN4969.JPG
DSCN4969.JPG [ 204.84 KiB | Viewed 1281 times ]
File comment: got it close
DSCN4975.JPG
DSCN4975.JPG [ 203.76 KiB | Viewed 1281 times ]
File comment: time to drill for ez-out

like my new scratch pad :)

DSCN4977.JPG
DSCN4977.JPG [ 204.75 KiB | Viewed 1281 times ]
File comment: one hole thru the bolt
DSCN4980.JPG
DSCN4980.JPG [ 203.8 KiB | Viewed 1281 times ]
File comment: I tried heating also but that darn thing was in there
DSCN4988.JPG
DSCN4988.JPG [ 205.45 KiB | Viewed 1281 times ]
File comment: even snapped the top of the ez out off
DSCN4989.JPG
DSCN4989.JPG [ 202.94 KiB | Viewed 1281 times ]
File comment: ended up grinding it out with a carbide bur
DSCN4997.JPG
DSCN4997.JPG [ 203.33 KiB | Viewed 1281 times ]
File comment: got it thin enough where i could pull the threads out with pliers
DSCN5000.JPG
DSCN5000.JPG [ 203.84 KiB | Viewed 1281 times ]
File comment: after that ran a tap down the hole and looks like new :)
DSCN5003.JPG
DSCN5003.JPG [ 203.7 KiB | Viewed 1281 times ]

Author:  davidafco [ Fri Feb 03, 2012 9:47 pm ]
Post subject:  Re: davidafco pilot rear caliper repair bolt removal

I really thank you Speed for getting that damn thing out. Now I can get busy making a spare good caliper. :-)

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