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Poofkaboom Hell KABLAM!!!
http://www.pilotodyssey.com/PO/viewtopic.php?f=25&t=11283		 Page 2 of 2
Author:  hoser [ Wed Feb 20, 2013 3:00 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
Copper bars were bolted to the cases to back up the edge where its welded.

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Author:  hoser [ Wed Feb 20, 2013 3:01 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
Small groove was ground into the case so you can follow the crack when welding.
Crack welded up
Image

Hole welded up
Image

outside

Image

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Author:  hoser [ Wed Feb 20, 2013 3:03 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
All OEM bearings, seals, gaskets will be used. :-)

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Author:  scpilot66 [ Fri Feb 22, 2013 1:13 am ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
Thank you very much for your hard work, I can not tell you how much it is appreciated.

Make her strong, she is kind of like David against Goliath. You know 400cc against 900cc.

I actually got my axles out, yee ha. I should have the trans. prepped and installed this weekend I hope.
Author:  DMoneyAllstar [ Fri Feb 22, 2013 11:18 am ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
Damn nice weld job there, sir! :-)
Author:  bullnerd [ Fri Feb 22, 2013 5:40 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
DMoneyAllstar wrote:
Damn nice weld job there, sir! :-)


I don't think its welded in that pic? Just the piece sitting in place before welding.

Nice work Mr.H
Author:  B S [ Fri Feb 22, 2013 11:44 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
bullnerd wrote:
DMoneyAllstar wrote:
Damn nice weld job there, sir! :-)


I don't think its welded in that pic? Just the piece sitting in place before welding.

Nice work Mr.H


dosent look like it
Author:  hoser [ Mon Mar 18, 2013 12:36 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
More pictures, the old crank see the parts of the old piston in the oil groove of the big end bearing, the crank is still good but needs a rod kit installed, might be able to reuse the old rod just take apart, use new pin and bearing remove piston parts?

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Author:  hoser [ Mon Mar 18, 2013 12:37 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
New balancer was installed.

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Author:  rmesser [ Mon Mar 18, 2013 12:56 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
Perhaps I just missed it, and as much as I love new parts, Why did you have to install a new balancer? What was wrong with the old one?
Author:  hoser [ Mon Mar 18, 2013 1:13 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
rmesser wrote:
Perhaps I just missed it, and as much as I love new parts, Why did you have to install a new balancer? What was wrong with the old one?


Old balancer was still good Steve wanted a new one installed, old one will be kept for future spare.
Author:  stix [ Sun Mar 02, 2014 7:33 pm ]
Post subject:  Re: Poofkaboom Hell KABLAM!!!
Glad to see some headway being made Steve. You should be ready for Spring riding??
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