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scpilot66 Pilot Engine CSI (number 1)
http://www.pilotodyssey.com/PO/viewtopic.php?f=25&t=15315		 Page 1 of 1
Author:  hoser [ Sun Feb 15, 2015 7:29 pm ]
Post subject:  scpilot66 Pilot Engine CSI (number 1)
scpilot66 sent me one and one half Pilot engines to work on this is the half Engine I named number 1, the crank cases will be used to build up Engine number two (will do a separate post and link here).

This Engine came mostly apart these are the as found pictures.

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Right away I got out the paint pen and started marking the parts so their is no confusion later on.
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After sanding the rust off the outside of the crank and pressing it out of the cases.
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Black gaskets usually factory gaskets, hard as a rock hard to remove.
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Author:  hoser [ Sun Feb 15, 2015 7:45 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
I carefully cleaned all the old gaskets off then lapped the gasket surfaces on the surface plate to ensure the gasket surfaces are flat, did a preliminary cleaning of the cases and hoserized the oil passages and the flow paths from the bottom end into the transfers.

No power tools were used just razor blade as a scraper takes longer but no damage was done to the cases.

Have not cleaned or taken a close look at the crank yet shifted focus on Engine number two, its just about all apart just have to split the cases.

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Author:  scpilot66 [ Sun Feb 15, 2015 7:49 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
Very Cool.

Thank you.
Author:  hoser [ Wed Mar 18, 2015 3:42 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
Did a final clean up of these cases and installed new bearings, cleaned and inspected up the crank from Engine number 2 , your like new low hour crank, its still like new.

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Author:  hoser [ Wed Mar 18, 2015 3:47 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
Crank cases together balancer and gears installed.

Per your instructions a new stator was installed and the water pump rebuilt.

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Author:  hoser [ Wed Mar 18, 2015 3:50 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
These numbers were stamped in ink on the back of the new water pump seal, same seal as used on other Hondas or other brands of bikes?

Water pump seal numbers NSO * 9 H 2026

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Author:  hoser [ Wed Mar 18, 2015 3:54 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
47cc dome that Speedchaser sent me was installed the old dome (left) was marked 49cc for future use. viewtopic.php?f=4&t=15353

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Author:  hoser [ Wed Mar 18, 2015 3:55 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
Top end installed, your reeds are like new, intake manifold still in good shape.

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Author:  canadian oddy [ Wed Mar 18, 2015 4:38 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
hoser wrote:
These numbers were stamped in ink on the back of the new water pump seal, same seal as used on other Hondas or other brands of bikes?

Water pump seal numbers NSO * 9 H 2026



Just curious again Hoser, but I thought you guys couldn't get those seals anymore ??
Where did you get it from ??
I know I don't own a pilot but I do keep tabs on pilot issues as I may buy one some day.
Author:  Pilot bird [ Wed Mar 18, 2015 8:18 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
canadian oddy wrote:
hoser wrote:
These numbers were stamped in ink on the back of the new water pump seal, same seal as used on other Hondas or other brands of bikes?

Water pump seal numbers NSO * 9 H 2026



Just curious again Hoser, but I thought you guys couldn't get those seals anymore ??
Where did you get it from ??
I know I don't own a pilot but I do keep tabs on pilot issues as I may buy one some day.



I think scpilot66 has a nice stash of hard to find oem parts!
Author:  stix [ Wed Mar 18, 2015 9:28 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
Im surprised the whole Engine isnt NOS, lol, Steeeve?? haha
Author:  canadian oddy [ Wed Mar 18, 2015 9:37 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
Pilot bird wrote:
canadian oddy wrote:
hoser wrote:
These numbers were stamped in ink on the back of the new water pump seal, same seal as used on other Hondas or other brands of bikes?

Water pump seal numbers NSO * 9 H 2026



Just curious again Hoser, but I thought you guys couldn't get those seals anymore ??
Where did you get it from ??
I know I don't own a pilot but I do keep tabs on pilot issues as I may buy one some day.



I think scpilot66 has a nice stash of hard to find oem parts!


Did a bit of searching and found the following info on this seal but can't vouch for the accuracy of it.
Below is info about a replacement mechanical seal for the pilot.
19217-MAL-300 Yes sir, 19217-MAL-300, this seal has a few rides under its belt and no leaks. This info was taken from the thread Re: Impeller shaft play where Im not supposed to have play??
Posted: Wed Sep 03, 2014 7:55 pm

In search box type in Impeller shaft play
Author:  Pilot bird [ Wed Mar 18, 2015 9:44 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
stix wrote:
Im surprised the whole Engine isnt NOS, lol, Steeeve?? haha



I second that!
;)
Author:  scpilot66 [ Wed Mar 18, 2015 11:29 pm ]
Post subject:  Re: scpilot66 Pilot Engine CSI (number 1)
hoser wrote:
Did a final clean up of these cases and installed new bearings, cleaned and inspected up the crank from Engine number 2 , your like new low hour crank, its still like new.

Thank you very very much for your hard work, looking beautiful. You the man!!!
canadian oddy wrote:
Just curious again Hoser, but I thought you guys couldn't get those seals anymore ?? Where did you get it from ??
I know I don't own a pilot but I do keep tabs on pilot issues as I may buy one some day.

Hello Sir, these parts were collected quite a while back, I am a bit of a perfectionist. Well maybe a little more then a bit.
Pilot bird wrote:
I think scpilot66 has a nice stash of hard to find oem parts!

OK dang it, yes I have a bit of a problem. I AM SOOO SORRY!!! Not really hehe!!!
Have a safe drive tomorrow and be safe on the dunes, wish I could have gone.
stix wrote:
Im surprised the whole Engine isnt NOS, lol, Steeeve?? haha

Hello Marc, yes yes oh how I wish!!! I hope you are doing well.
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