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PostPosted: Wed May 23, 2012 8:58 am 
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Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22077
Location: Chicago
shoubadaba wrote:
Where is the cross brace in the Engine compartment?


Butcher removed it looks like the intentions were to replace it higher up on the ATV Racing replacement upper cage?
The bar your talking about normally supports the shock towers the longer shocks required taller shock towers so they relocated that bar higher on the cage?

This Pilot came from CA reading the cut and paste from Mudbogger the guy he bought it from didnt do all the work the guy in CA did can only assume he was smoking pot most the time he was working on this Pilot I don't see much sober decision making done when this Pilot was modified if their was he was a dumbass :-)


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PostPosted: Wed May 23, 2012 5:23 pm 
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Location: Chicago
Finished the prefilter need to tweak the support bracket slightly once the paint is full cure will give it a little twist so it meets the filter better.


Some more crappy pics I will take some better pics when I get it outside.

I used JB "Stik" weld to glue in the fitting. Image

Image


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PostPosted: Wed May 23, 2012 5:23 pm 
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Then painted


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PostPosted: Wed May 23, 2012 5:29 pm 
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Location: Chicago
Fabricated a support bracket to attach to the top to help support the filter, I have found 3-4 clamp on filters on the trail over the years if you don't support them they can fall off, anybody remember Alain form Drakart took a brand new Drakart and entered it in a desert race as a promotional thing and only made it about one lap both his K&N filter fell off in the desert some place and his brand new 4000.00 ROTAX 600cc Engine stopped running because it sucked too much dirt, what a way to break in a brand new Engine....

The bracket complicates removing/installing the filter but is well worth the few extra minutes you have to deal with it at maintenance time.


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File comment: I drilled a few holes in the bracket to offset the added weight I even splashed a little red paint on the bracket so it wont rust

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I have some fender washers some place I need to find them

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PostPosted: Thu May 24, 2012 8:14 pm 
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Joined: Tue Dec 23, 2003 10:31 pm
Posts: 5508
Location: New Jersey
Very nice Hoser! Love it, and I agree the minute or 2 more to remove that filter due to the bracket is fine with me!


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PostPosted: Sun Sep 30, 2012 10:17 am 
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Location: New Jersey
Been a while here since I visited this thread. Any updates Hoser? I almost forgot I had this at your compound!!!!
Looks like I need a coolant rese tank huh as well,is that a water bottle? LOL!


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PostPosted: Sun Sep 30, 2012 9:54 pm 
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Location: saskatoon, sk, canada
i think you should have taken the extra couple minutes to remove the rest of the air box and paint it as well..kind of an eye sore


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PostPosted: Mon Oct 01, 2012 9:58 am 
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Why?


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PostPosted: Mon Oct 01, 2012 8:49 pm 
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Location: saskatoon, sk, canada
so that it all matches nice..same reason the lid was painted in the first place


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PostPosted: Wed Oct 03, 2012 8:28 pm 
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Location: New Jersey
Mud will be covering it.


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PostPosted: Sat Mar 23, 2013 8:39 pm 
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Location: New Jersey
Update!
LT PILOT HAS ARRIVED here at my compound in the east coast sticks. I plan on taking this and the PPE on a ride hopefully on Easter!


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