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Front J-arm lift
http://www.pilotodyssey.com/PO/viewtopic.php?f=5&t=13253
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Author:  birvin [ Sat Dec 21, 2013 10:06 pm ]
Post subject:  Re: Front J-arm lift

I got out in the shop this afternoon and started the assembly (dry) got the front end lined up like I want, just the j-arm pivot points. The way it looks I should be gaining about 6-1/4" but I still have the shocks to preload and connect. But the next thing to do is make the front braces and the rear braces built and installed.

Attachments:
File comment: It will be changed up in the center more than likely.
photo (7).JPG
photo (7).JPG [ 82.41 KiB | Viewed 943 times ]

Author:  birvin [ Sun Dec 22, 2013 6:00 pm ]
Post subject:  Re: Front J-arm lift

I got the front shocks relocated and the brackets tacked in place today. Maybe the new tubing will be in tomorrow and then I can replace the sacrificial tubing across the bottom front. But the shocks are working out great.

Attachments:
File comment: This is with about 1" of preload.
front shock.JPG
front shock.JPG [ 91.81 KiB | Viewed 929 times ]

Author:  birvin [ Tue Dec 24, 2013 9:55 pm ]
Post subject:  Re: Front J-arm lift

My tubing came in late yesterday so I got to start on the front lower finish of the pivot. I got it layed out and some welded. I haven't welded it in place yet, but I still have to make the rear part of the bracing.

Attachments:
front1.JPG
front1.JPG [ 95.69 KiB | Viewed 919 times ]
front2.JPG
front2.JPG [ 107.55 KiB | Viewed 919 times ]

Author:  birvin [ Tue Dec 31, 2013 9:14 pm ]
Post subject:  Re: Front J-arm lift

I got to work on the front end today. I still have to install a couple of bars and make new tie rods, but a lot closer to riding maybe tomorrow. Of course I still have a lot to clean up and prime and paint. A gusset hear and there and I think that will do it. I think I am going to build a new front bumper, does anybody have any good ideas for a front bumper? Any way here are a couple of pics. I have gained 6 1/2" ground clearance from the bottom of the frame and the ground.

Attachments:
frontend1.JPG
frontend1.JPG [ 152.85 KiB | Viewed 895 times ]
frontend.JPG
frontend.JPG [ 110.13 KiB | Viewed 895 times ]

Author:  birvin [ Sat Jan 04, 2014 6:15 pm ]
Post subject:  Re: Front J-arm lift

Ok test road it today and it works perfect. I need to alien the front end better, it is very touchy but I did replace the outer ball joints and inner hiems joints. I hit a few jumps and came off of about a three feet drop off. I have no Bump Steer or offset when a bump is hit. I still have a couple of clean up areas and then to paint it. But it is working great. Next project will be to install the disk brakes on it.

Attachments:
front new.JPG
front new.JPG [ 155.47 KiB | Viewed 875 times ]
front new1.JPG
front new1.JPG [ 36.06 KiB | Viewed 875 times ]
front shock.JPG
front shock.JPG [ 91.81 KiB | Viewed 875 times ]

Author:  birvin [ Sat Jan 04, 2014 6:23 pm ]
Post subject:  Re: Front J-arm lift

Oh and right in the middle of all of this my mig. welder went out on me and had to get a new one. Once I kind of got used to it I really like it. I bought a Lincoln 180 pro series, I can use a spool gun with it.

Author:  B S [ Thu Mar 13, 2014 5:14 pm ]
Post subject:  Re: Front J-arm lift

any updates?

Author:  birvin [ Thu Mar 13, 2014 9:04 pm ]
Post subject:  Re: Front J-arm lift

B S wrote:
any updates?

The lift worked great, it steers very tight compared to before but I did replace some of the components. I could tell a lot of difference on the trails. ie I went over places that before I had to slow down for or go around due to bottom clearance. I think this was my best bet for what I needed in the type of riding that I do. Tight curvy trails in heavy wooded areas. (I give it a 10) Thanks Billy

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