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Roof compartment http://www.pilotodyssey.com/PO/viewtopic.php?f=5&t=5038 |
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Author: | mudbogger [ Sun Aug 15, 2010 12:13 pm ] |
Post subject: | Re: Roof compartment |
Dunno, he does not reply to my emails-I might not have a current 1-you by chance have it? He was the last persons I knew that had them, he had made like 3-4 of them, but at the time we spoke about these which was probably 2 years ago he was having issues with the hinges,and the guy he sent the molds too had screwed him on it and the lids were poor quality to say the least(that's directly from Bill himself)he moved as well again, and he had never gotten around to getting the molds back if my memory serves me. |
Author: | hoser [ Sun Aug 15, 2010 3:02 pm ] |
Post subject: | Re: Roof compartment |
Mudbogger wrote: Dunno, he does not reply to my emails-I might not have a current 1-you by chance have it? He was the last persons I knew that had them, he had made like 3-4 of them, but at the time we spoke about these which was probably 2 years ago he was having issues with the hinges,and the guy he sent the molds too had screwed him on it and the lids were poor quality to say the least(that's directly from Bill himself)he moved as well again, and he had never gotten around to getting the molds back if my memory serves me. I think Tadrad just talk to him not long ago on the phone maybe he has his current contact info? |
Author: | mudbogger [ Sun Aug 22, 2010 8:48 am ] |
Post subject: | Re: Roof compartment |
I may be working on getting a lid from a member-if I can acquire this lid, is there enough interest in these for a production run? I have done production runs of the decals Pilot and 350,I think I may be able to locate a plastics firm for a reproduction of it,dependent on price of coarse. |
Author: | hoser [ Sun Aug 22, 2010 9:50 am ] |
Post subject: | Re: Roof compartment |
Mudbogger wrote: I may be working on getting a lid from a member-if I can acquire this lid, is there enough interest in these for a production run? I have done production runs of the decals Pilot and 350,I think I may be able to locate a plastics firm for a reproduction of it,dependent on price of coarse. Put me down for one |
Author: | mudbogger [ Sun Aug 22, 2010 10:16 am ] |
Post subject: | Re: Roof compartment |
hoser wrote: Mudbogger wrote: I may be working on getting a lid from a member-if I can acquire this lid, is there enough interest in these for a production run? I have done production runs of the decals Pilot and 350,I think I may be able to locate a plastics firm for a reproduction of it,dependent on price of coarse. Put me down for one that went without saying friend! |
Author: | afastcar [ Sun Aug 22, 2010 10:57 am ] |
Post subject: | Re: Roof compartment |
im in. |
Author: | Ody_Stable [ Sun Aug 22, 2010 2:30 pm ] |
Post subject: | Re: Roof compartment |
I'm in for at least one since Mario has fallen off the face of the earth........ WITH mine. |
Author: | mikey1234 [ Sun Aug 22, 2010 5:45 pm ] |
Post subject: | Re: Roof compartment |
I have a lid could use for pattern but i would need to borrow a stock lid while mine is being copied, let me know. Mike |
Author: | mudbogger [ Sun Aug 22, 2010 8:24 pm ] |
Post subject: | Re: Roof compartment |
I have a stock lid Mikey-you can have it-can I get the lid from you so I can bring it to a plastics company for a estimate on the molds? |
Author: | mudbogger [ Sat Sep 11, 2010 8:49 am ] |
Post subject: | Re: Roof compartment |
I have a roof lid on it's way to me, finally got 1 through a member here, I will take it a plastic mold shop asap and we will go from there,results coming in future. |
Author: | mudbogger [ Wed Sep 15, 2010 9:50 pm ] |
Post subject: | Re: Roof compartment |
Lid is here got it tonight, I will try in the coming week to look into local plastic firms to see if it can be made, costs, and production costs for the members if there is interest. |
Author: | stix [ Thu Sep 16, 2010 7:27 pm ] |
Post subject: | Re: Roof compartment |
Hey Mud, Im in for two. |
Author: | mudbogger [ Thu Sep 16, 2010 8:17 pm ] |
Post subject: | Re: Roof compartment |
ok, thanks.I got some great imput from DC on these roofs as to upgrading them-they will be implemented in the new roof, waterproofing is top priority as is making the space alittle deeper for storage.The company name that made them is actually on the insert of the roof, I may even try to speak to them and see if I can get something accomplished through them.More to come. |
Author: | Tpreed [ Thu Sep 16, 2010 8:36 pm ] |
Post subject: | Re: Roof compartment |
Mudbogger wrote: ok, thanks.I got some great imput from DC on these roofs as to upgrading them-they will be implemented in the new roof, waterproofing is top priority as is making the space alittle deeper for storage.The company name that made them is actually on the insert of the roof, I may even try to speak to them and see if I can get something accomplished through them.More to come. can it fit.. an fl350 :) |
Author: | hotrodd [ Thu Sep 16, 2010 10:48 pm ] |
Post subject: | Re: Roof compartment |
The lid doesn't seem very complicated. If a mold is made from one of the originals I think it could be vacuum formed in plastic. It seems pretty easy to build a vacuum forming table, I saw a couple videos online. |
Author: | Yondering [ Tue Sep 28, 2010 5:12 pm ] |
Post subject: | Re: Roof compartment |
Just a thought, you could form these lids from Kydex. With a little heat, it can be vacuum formed or formed by hand. Very strong and durable stuff, and it's available in large sheets. |
Author: | mudbogger [ Sun Oct 03, 2010 1:35 pm ] |
Post subject: | Re: Roof compartment |
please explain this material if you could.I have not expanded my search for a company to do these as work is 7 days a week still 14-16 hr days, so time is very limited to say the least these days. |
Author: | Yondering [ Wed Oct 06, 2010 12:23 pm ] |
Post subject: | Re: Roof compartment |
Kydex is a thermoforming plastic sheet material that can be formed easily when heated. It is commonly used in handgun holsters, because it can easily form to the gun's contours and is very stiff after forming. It's tough and abrasion resistant. It's usually black, but can be had in a number of colors, including red. A quick google search for "kydex sheet" turns up these characteristics (copy & paste, not my words): KYDEX® T Sheet Offers: Superior cost/performance over FR ABS sheet Higher breakage resistance (Notched Izod test) than competitive thermoplastics Available in eight gauges from 0.028" (0.71 mm) and up to 0.250" Available in multiple textures, colors and custom blank sizes Among the most rigid of thermoforming materials; a modulus of elasticity of 360,000 psi Easy to form with excellent part definition and deep-draw characteristics. Single sheets up to .060" thick may be rolled for UPS upon request. |
Author: | hotrodd [ Wed Oct 06, 2010 2:16 pm ] |
Post subject: | Re: Roof compartment |
That sounds like a good material. Vacuum forming is pretty easy. I have done small items. Basically you hold your plastic ( or kydex in this case) in a wooden frame. You then put it in the oven at the appropriate temp to soften the plastic you are using. The plastic softens from the heat and will start to droop and melt. You then take it out of the oven put it over the mold, clamp the frame to your box/table, and then you use a shop vac or other vacuum source ( which is under the table and sucks through a hole or multiple holes drilled through the table under your frame/box) it sucks the material over the mold. You then let it cool trim off excess and there's your part. |
Author: | hoser [ Wed Oct 06, 2010 5:25 pm ] |
Post subject: | Re: Roof compartment |
hotrodd wrote: That sounds like a good material. Vacuum forming is pretty easy. I have done small items. Basically you hold your plastic ( or kydex in this case) in a wooden frame. You then put it in the oven at the appropriate temp to soften the plastic you are using. The plastic softens from the heat and will start to droop and melt. You then take it out of the oven put it over the mold, clamp the frame to your box/table, and then you use a shop vac or other vacuum source ( which is under the table and sucks through a hole or multiple holes drilled through the table under your frame/box) it sucks the material over the mold. You then let it cool trim off excess and there's your part. I bet the material mfg could assist you with the vacuum forming thing tell you the correct temps etc. |
Author: | hotrodd [ Wed Oct 06, 2010 10:57 pm ] |
Post subject: | Re: Roof compartment |
I have only done small cosmetic parts with not real structure. It was very easy and barely required any vacuum because the plastic I used was very thin. You probably want 1/4". I have no idea what that would cost that stuff looks expensive. |
Author: | elitespecialkid [ Mon Jan 10, 2011 12:04 am ] |
Post subject: | Re: Roof compartment |
Any more word on getting closer to producing these? i would probably be up for getting one |
Author: | stix [ Mon Jan 10, 2011 12:38 am ] |
Post subject: | Re: Roof compartment |
I can use one or two too |
Author: | mudbogger [ Mon Jan 10, 2011 9:42 pm ] |
Post subject: | Re: Roof compartment |
I have not had any time to look at these at all, sorry fellas. Mabye in the coming months I'll get my ass in gear. |
Author: | adnoh [ Wed Jan 12, 2011 5:35 pm ] |
Post subject: | Re: Roof compartment |
Stixs you may need a roll bar around yours for when the brother in law drives or get a spare. |
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