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 Post subject: NEXT!!!!
PostPosted: Thu Dec 16, 2010 5:25 pm 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
Riding season is over, frame is busted and needs to be redone, gonna' make some changes.
KLX650 first trial fit. looks promising.
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 Post subject: Re: NEXT!!!!
PostPosted: Thu Dec 16, 2010 5:43 pm 
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Joined: Sun Jan 10, 2010 9:14 pm
Posts: 1779
Location: Ma
What kind of performance does that Engine afford?
Looks like u have some good work ahead of you... using standard gear box?
Good luck keep us posted...


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 Post subject: Re: NEXT!!!!
PostPosted: Fri Dec 17, 2010 8:40 am 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
Stock the motor (( Internal Combustion Engine ? )) is rated at 48hp 38tq. This one is bored to 678cc, and has major porting done. I'll guesstimate around 55hp or so. Down a little bit of power from the 670, but should be more useable power, and better fuel mileage for sure.
Yes. I will be shifting gears.


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 Post subject: Re: NEXT!!!!
PostPosted: Fri Dec 17, 2010 11:36 am 
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Joined: Wed Jan 14, 2009 2:10 am
Posts: 4678
Location: Carson City NV
DaveM wrote:
Stock the motor (( Internal Combustion Engine ? )) is rated at 48hp 38tq. This one is bored to 678cc, and has major porting done. I'll guesstimate around 55hp or so. Down a little bit of power from the 670, but should be more useable power, and better fuel mileage for sure.
Yes. I will be shifting gears.


I drove a cart set up with the motorcycle gear box and I actually enjoyed it. Just push forward to upshift and backwards to downshift. No hunting for a slot in an "H" pattern to slow you down!

That's definitely going to be one torque monster!

Rand


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 Post subject: Re: NEXT!!!!
PostPosted: Fri Dec 17, 2010 4:16 pm 
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Joined: Sun Jan 10, 2010 9:14 pm
Posts: 1779
Location: Ma
Sounds awesome.... I always loved watching the guys in the karts going throught the gears with just a click forward or back...
Building these bugs is great for sure... Keep us posted please
G.O.


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 Post subject: Re: NEXT!!!!
PostPosted: Fri Dec 17, 2010 7:05 pm 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
My riding buddy has a 660 Raptor motor (( Internal Combustion Engine ? )) in his homebuilt buggy. It is a blast to drive, and doesn't really give up a whole lot of performance against mine with the 670.


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 Post subject: Re: NEXT!!!!
PostPosted: Wed Dec 29, 2010 9:51 pm 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
progress report.
I think it's gonna work.

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 Post subject: Re: NEXT!!!!
PostPosted: Wed Dec 29, 2010 11:03 pm 
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Joined: Sun Jul 16, 2006 8:46 am
Posts: 5257
Location: Seguin, TX (near San Antonio)
looking at sprocket first q came to mind was how many rpms???


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 Post subject: Re: NEXT!!!!
PostPosted: Thu Dec 30, 2010 12:01 am 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
calculated 5925rpm at 60mph


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 Post subject: Re: NEXT!!!!
PostPosted: Thu Dec 30, 2010 9:31 am 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
That is a standard off the shelf weld hub from the local farm supply. 7/8" bore 3/16" key. Strange that it is not metric but it fits perfect.
My buddy tig welded it.


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 Post subject: Re: NEXT!!!!
PostPosted: Sat Jan 22, 2011 5:30 pm 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
Update.

Still lots of finish and finnese work to do, but all major components have found a home.

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 Post subject: Re: NEXT!!!!
PostPosted: Sat Jan 22, 2011 6:14 pm 
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Joined: Sun Jan 10, 2010 9:14 pm
Posts: 1779
Location: Ma
Looks good
fab work makes the Engine look like it belongs there... very nice...
Video of it running on the stands?
Regards


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 Post subject: Re: NEXT!!!!
PostPosted: Sat Jan 22, 2011 7:11 pm 
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Joined: Sat Jun 30, 2007 7:45 am
Posts: 1040
Location: hole above ground
looking good what shocks are they in the back and front and do they ride nice ?

with that chain set up you may want to guard that thing :shock:

keep a watch on how hot it runs because of the short length
my want to run a double wide roller not for the strength but the heat
or you may be able to run in a oil bath you have a lot of room there now

looking good keep up the good work

:-)


SpeedChaser :-)


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 Post subject: Re: NEXT!!!!
PostPosted: Sat Jan 22, 2011 9:18 pm 
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Joined: Sun Dec 24, 2006 5:58 pm
Posts: 2320
Location: near NJ rider
Gettin there!

I like the shifter handle!

My first car was a 67 camaro.


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 Post subject: Re: NEXT!!!!
PostPosted: Sun Jan 23, 2011 9:29 am 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
It's not wired to run it yet. Still some stuff just tacked together.

I can run the stock front chain guard, and there will be a guard between the chain and the brake disc to keep the chain lube away from the brakes.
Chain heat is a concern, 16 front and 15 tooth rear sprocket, shortish chain, but there's no way to know for sure except to try it. I have a rather expensive, to me at least, 420 X-ring chain that will give me the best chance of avoiding too much heat. fingers crossed.

The rear shocks are factory Ford Explorer air shocks, the fronts are RydeFX Air2.0. Fronts work great, rear work decent. I'll probably try something different on the rear sometime next season.


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 Post subject: Re: NEXT!!!!
PostPosted: Mon Mar 07, 2011 8:03 am 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
update. A little front end wok over the weekend.
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 Post subject: Re: NEXT!!!!
PostPosted: Mon Mar 07, 2011 4:08 pm 
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Joined: Sun Jan 09, 2011 5:33 pm
Posts: 319
Location: Cincinnati, Ohio
that's what I call quality jack stands :-)


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 Post subject: Re: NEXT!!!!
PostPosted: Mon Mar 07, 2011 4:26 pm 
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Joined: Wed Jan 14, 2009 2:10 am
Posts: 4678
Location: Carson City NV
davidafco wrote:
that's what I call quality jack stands :-)


I was going to inquire where one might find a quality set of stands like those!

Full of coarse!

Rand


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 Post subject: Re: NEXT!!!!
PostPosted: Mon Mar 07, 2011 4:45 pm 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
Those are engineered ride height simulators. Critical to front end geometry calculations.
There are usually some around here, but i find that once you touch them, they seem to lose their contents rather quickly..


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 Post subject: Re: NEXT!!!!
PostPosted: Mon Mar 07, 2011 6:56 pm 
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Joined: Sun Jan 09, 2011 5:33 pm
Posts: 319
Location: Cincinnati, Ohio
I usually have the same problem here. Cant seem to put my finger on why but hey after a few are emptied I really don't care anymore. :-)


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 Post subject: Re: NEXT!!!!
PostPosted: Mon Mar 07, 2011 9:17 pm 
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Joined: Sun Dec 24, 2006 5:58 pm
Posts: 2320
Location: near NJ rider
Nice job Dave.


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 Post subject: Re: NEXT!!!!
PostPosted: Wed Mar 16, 2011 9:51 pm 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
oops!!! gear ratio calculation screw-up. Got to step up the bike output by 2. Not great.
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 Post subject: Re: NEXT!!!!
PostPosted: Sat Mar 19, 2011 11:37 pm 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
progress. Wheels back on the ground.
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 Post subject: Re: NEXT!!!!
PostPosted: Sun Mar 20, 2011 8:55 am 
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Joined: Sun Jan 09, 2011 5:33 pm
Posts: 319
Location: Cincinnati, Ohio
Alcohol abuse? :shock:


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 Post subject: Re: NEXT!!!!
PostPosted: Sun Mar 20, 2011 9:17 am 
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Joined: Mon Dec 21, 2009 4:56 pm
Posts: 224
Location: Ontario Canada
whoa! whoa! I'll clear this up before it gets out of hand. Such a crime cannot be on my record.

It's a pair of gloves guy's.

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