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2002 cannondale X440S motorcycle project
http://www.pilotodyssey.com/PO/viewtopic.php?f=61&t=12551		 Page 3 of 3
Author:  B S [ Sun Oct 06, 2013 6:57 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
shoubadaba wrote:
Whats that for?

Water pump auto bleeder
So there's no air bubble when you lay it over or refill it
Just added protection
Author:  B S [ Sat Oct 12, 2013 3:45 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
What's the best way to flush out the frame?
Gas?
Author:  B S [ Sat Oct 12, 2013 8:30 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
B S wrote:
What's the best way to flush out the frame?
Gas?

Keep reading kerosene or deisel

What's better?

Was personally thinking gas
Was planning to cap it off fill with gas slosh it around and drain into a coffie filter to see if there was any thing in it
Author:  shoubadaba [ Sat Oct 12, 2013 12:47 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Yeah give gas a try
Author:  B S [ Sun Oct 13, 2013 8:29 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
shoubadaba wrote:
Yeah give gas a try

that's the plan
When I get some time off that is
Author:  B S [ Sun Oct 13, 2013 10:56 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Well had a little time so I just cleaned the throttle body
And got the gas tank flushed out
It's stained a bit

Filled it 1/2 ways with gas and put some BB's in it and let it sit and shake it every couple of days been sitting for 2 weeks so I finally decided to clean it out and finally got it clean took 4 rinses till nothing came out

Next thing is the frame anther day


Just ordered my battery
Just looked at the air filters and it turns out I need one :shock:
Other than that I need a chain,fuel lines,crush washers ,and some cv clamps

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File comment: Clean tank
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Author:  B S [ Tue Oct 15, 2013 9:44 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Thought I was done with the tank
But forgot about the quick connect gutting
So did thst after work
Diddnt take that long
Was a pain to drill them so put them in the vise and popped them apart the one got chewed up a bit but is fine other than that

Installed new fuel line inside the tank and cleaned the filter


Tank is finally done :-)

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Author:  B S [ Tue Oct 22, 2013 6:38 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Really thinking about torching this cannondale(might give me some entertainment) :-) :-) :-)

Well im officially pissed at this cannondale at the moment :shock:
Originally thought it was the injectors (why couldn't it be the injectors) and its not


Wouldn't start and run properly found out why

theres a problem with the ECM or wiring (really thing its the ECM)
The right injector lead is on full blast all the time and not working properly.
The left lead works fine.
Swapped the injectors and there not the problem (was hoping they were). :shock:
So now i got to figure out whats wrong.


all i can hope is its something really stupid that's causing the problem and not something that's going to break me.

here is the video
the right side
http://www.youtube.com/watch?v=KuC4ETDmKXA


the same injector on the left wiring
http://www.youtube.com/watch?v=00Qz1-0ygyI
Author:  Kuma [ Tue Oct 22, 2013 3:58 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Have you spent time on the other site and asked questions? double check the injector plugs, I think they interchange with the coolant temp and possibly the CPS though I would not think they would be able to open the injector?
have you calibrated the throttle body yet? you need the software and a cable to do that stuff, I am not much help because I've been out of it for a while.
I have a spare ECM it is the late 1000 series, not sure what you have, it is from a quad but I think the main difference is it has a relay to kick the fan on while the bike doesn't, if you want to try it just pay shipping round trip or if it works you can buy it.
Another thing you want to check, the flywheel, another problem with the 'dale is that the aluminum part of the flywheel can shift on the steel hub, the keyway should line up with the "C"
Author:  B S [ Tue Oct 22, 2013 4:05 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Kuma wrote:
Have you spent time on the other site and asked questions? double check the injector plugs, I think they interchange with the coolant temp and possibly the CPS though I would not think they would be able to open the injector?
have you calibrated the throttle body yet? you need the software and a cable to do that stuff, I am not much help because I've been out of it for a while.
I have a spare ECM it is the late 1000 series, not sure what you have, it is from a quad but I think the main difference is it has a relay to kick the fan on while the bike doesn't, if you want to try it just pay shipping round trip or if it works you can buy it.
Another thing you want to check, the flywheel, another problem with the 'dale is that the aluminum part of the flywheel can shift on the steel hub, the keyway should line up with the "C"


Yes I'm on the other site

Yup checked all the plugs and sure they were pluged in right. The are all labeled luckley.

I'll check the flywheel funny how no one over there has menchioned that yet.
Author:  B S [ Thu Oct 24, 2013 4:03 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
thanks for the offer kuma but it looks like the wiring is to blame


looks like my wiring tripped out the ecm and possably fried it


i will be getting one from boomer along with the updated harness
there pricey little buggers
Author:  B S [ Wed Nov 20, 2013 5:48 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
This project is put on hold till I get the parts from boomer

He's moving his shop :shock:
Author:  B S [ Mon Dec 23, 2013 10:44 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Project still on hold :shock:
Guy is not done moving his shop
Its been 2 months and my paicence is growing thin
Author:  Kuma [ Tue Dec 24, 2013 3:16 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
is it ready to run other than the harness and ecm?
Author:  B S [ Tue Dec 24, 2013 1:58 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Kuma wrote:
is it ready to run other than the harness and ecm?

almost
ecu,harness,injectors,fuel lines,and air filters and maybe tires???
Author:  Kuma [ Wed Dec 25, 2013 2:27 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
I have a quad harness and ECU, I believe the only difference is the quad has a circuit for the radiator cooling fan, I may also have injectors.
Remind me the first weekend after new years, I think I'll be back then and I can see if I can round them up. I can round them up send to you, if you can make it work, make me an offer, probably around 1/2 of new or boomers price.
Author:  B S [ Thu Jan 09, 2014 1:28 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Finally have the parts on there way to me so hopefully Friday I will have them

New harness ecu fuel injectors fuel line and air filters

So hopefully I can have this bike up and running with in the next week and get it broke in cus having $$$ into something that's been sitting sucks lol
Author:  B S [ Fri Jan 10, 2014 10:19 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Well no parts

Package says delivered and where is it IDFK?????????????¿?¿???????
Author:  B S [ Tue Jan 14, 2014 9:57 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Well finally got my parts today

The post office sucks they have delivered my package that says 422 to 424 and 411 buildings :shock:
Author:  B S [ Thu Jan 16, 2014 12:35 am ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
this cannondale is such a pain in the ass
Author:  B S [ Thu Jan 23, 2014 5:04 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
well my other parts are supposed to be here on friday aslong as the post office dosent screw up
Author:  Kuma [ Thu Jan 23, 2014 5:38 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
B S wrote:
this cannondale is such a pain in the ass

HeHehehe, that is why I salvaged the frame and put the CR500 powerplant in my quad!
Honda already makes a good aluminum frame bike.
Author:  B S [ Sun Jan 26, 2014 10:09 pm ]
Post subject:  Re: 2002 cannondale X440S motorcycle project
Kuma wrote:
B S wrote:
this cannondale is such a pain in the ass

HeHehehe, that is why I salvaged the frame and put the CR500 powerplant in my quad!
Honda already makes a good aluminum frame bike.

Don't blame you for doing that

Finally got this thing to run :-)
Got all the parts now
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