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PostPosted: Sun Aug 18, 2024 8:20 am 
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I've searched.

--------------------------------------------------------------------------------------------------------------------------------------------------------------------Post Edited by hoser
As a warning to ALL OTHERS Jay727 who uses the email address 2002ls1@live.com went back and tried to delete all his past post to cover his tracks, but my quoted post he could not touch or delete, I left his post behind when I ban him so others could see what they are dealing with where ever he seeks help next. Buyer Beware of Jay727

I think others who read his post before he deleted them would agree Jay727 who uses the email address 2002ls1@live.com is toxic to the Pilot Odyssey community. Hopefully he will find peace and resolutions to his problems elsewhere.

Also note everything inside the dotted lines is my Edit to his first post. He deleted all his first post seeking help and replaced with "I've searched" I strongly suggest you read this entire thread so you can see what Jay727 who uses the email address 2002ls1@live.com is all about. IF you have been wronged by him and need further information about him contact me by private message.

Update Jay727 has created a new account called SpaceOdyssey and uses the email address s_727@hotmail.com Buyer Beware.
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PostPosted: Sun Aug 18, 2024 6:23 pm 
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727bbcoM94wxBT


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PostPosted: Sun Aug 18, 2024 7:47 pm 
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Location: Hope, B.C Canada
Yes the FL350 can be a piece of **** and that's why Honda only built it for ONE year 1985. They had lots of recalls.
There are things that MUST be done and they will live forever.
I own 3 of them.

Next I would like to offer my comments and solutions but I have a couple of questions also.
1) I see that you have a gravity feed tank.
Is that tank vented ?
I did read your other post on changing that carb and the carb float valve.
It must be changed to a larger size to maintain fuel flow rate.
One of the deadliest issues on the Oddy was poor fuel flow and it leaned out the Engine and melted the piston. The stock fuel pump must put out 4.5 oz of flow in 10 seconds. Yes I realize you are not running a pump.

2) Did you plug the vacuum port for the original fuel pump ?
It must be plugged if you are going to run gravity feed.

3) I looked at the video you posted. It did not appear to be running PIG RICH to me. What oil ratio are you running ?
Hint: 20:1 ratio is WRONG with today's oils. (35:1).

4) I looked at the piston picture you posted.
It's obvious the Engine was hot !
One of the instant cures for the Oddy Engine to live is running AVGAS.
I've melted MANY pistons until I started to run AVGAS.
Today's fuels are not the same as the stuff we ran in the 1970's. It runs hot !
You will notice that the Oddy is air cooled and runs side scoops to pull in air. That should be your first clue.
I'm only saying this one more time AVGAS.
Premium won't cut it -- Octane is still to low for an Oddy.
CO

EDIT: Please do NOT idle your Oddy for long. You will blow the transmission.
One of the faults on the Oddy is that the gearbox is a splash lube system which means you don't get any oil to the input shaft A/B gear bearings.
Then they will blow up and this is a very expensive fix if you can find the parts.
I also over fill my gearbox's. I run just under 2 liters of oil in mine.
You will know when you F'd it because it will be hard to shift into gear.
By the way the idle MUST be very low when you try to put it in gear or you will grind the gearbox and the F/R dog ring.

CO


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PostPosted: Sun Aug 18, 2024 8:46 pm 
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CO[/quote]


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PostPosted: Sun Aug 18, 2024 10:24 pm 
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Ok --- from the info you provided I bet my rent money the AVGAS will fix the issues. Also the 20/1 mix needs to be fixed. That's way to fat for today's oils.

Melted pistons:
The issue with the Oddy is the air cooling, an air cooled Engine behind a seat and today's poo fuels.
The pump gas detonates because it has no lead.
The intake charge is elevated in temp because the Engine has very poor cooling because it's air cooled and behind the seat.
One of the recalls was bigger air scoops beside the seat. It didn't work.

I don't know what kind of smoke that "engineer" was on when he decided to put an air cooled Engine behind a seat.
CO


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PostPosted: Sun Aug 18, 2024 10:58 pm 
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Here is one of my threads: viewtopic.php?f=2&t=14359&hilit=collection

Below is a picture of my entire collection but it does not reflect the actual amount of melted pistons because many I just filed out the ring lands with a nail file and put it together again. By the way, I think that's what you will have to do with your piston as well or the rings with be "sticky".
I actually have an Engine in one of the Oddy's that has a welded piston and it's been in there many years. It still runs. I welded the hole in it and also welded up the ring lands.
All of my engines are now liquid cooled. I cut the fins off the heads and cylinder and welded on cans.
CO


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PostPosted: Sun Aug 18, 2024 11:06 pm 
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Here is the post on making liquid cooled engines from air cooled engines.
viewtopic.php?f=1&t=18255&hilit=welding+piston
CO


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PostPosted: Sun Aug 18, 2024 11:11 pm 
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Here is the post on welding a piston that I currently have in the test pig Oddy, aka the death machine. It's the one I crashed in and totaled and it put me in the hospital with a broken back (crushed L1).
viewtopic.php?f=1&t=17519&hilit=welding+piston
CO


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PostPosted: Mon Aug 19, 2024 12:03 am 
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By the way could you please post the maker and info on those rear tires in the video ?
THX CO


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PostPosted: Mon Aug 19, 2024 7:21 am 
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canadian oddy wrote:
By the way could you please post the maker and info on those rear tires in the video ?
THX CO


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PostPosted: Mon Aug 19, 2024 3:19 pm 
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xxxxxxxx


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PostPosted: Mon Aug 19, 2024 4:16 pm 
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In my opinion run AVGAS anyway
CO


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PostPosted: Mon Aug 19, 2024 4:26 pm 
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In my opinion run AVGAS because it runs cooler due to the octane level.
CO


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PostPosted: Tue Aug 20, 2024 12:07 pm 
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A few other comments:
In the video you posted in the other thread I see a few things I would like to comment on.

1) Fuel tank: I see what looks like about a 2 gal fuel tank mounted on your machine. You ain't gettin far with that.
An Oddy gets 9 mpg when you are on the pipe and it gets 17 mpg when you are taking it easy.
That means you are only going, at best, 30 miles. I suggest you stay close to the truck.
By the way if you run out of fuel when you are on the pipe you may melt another piston. Lean outs are deadly on a two smoke.

2) Suspension: I see stock springs on the rear.
Not good. You will hurt your back. The stock spring rate on an oddy is WAY to high. Honda made a mistake on this. You will need to run aftermarket springs at about 160# rate. Most of us do. Stock shocks are adequate but just barely.

3) Suspension: I see no shock savers on that thing.
If you blow a u-joint you WILL bend the shock. It's a fault on an Oddy suspension. When you blow a u-joint the rear suspension swings outward and bends the rod on the shock.

There are posts on all of this on the site. Use the search box.
CO


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PostPosted: Tue Aug 20, 2024 4:06 pm 
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[quote="canadian oddy"]A few other comments:
In the video yo


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PostPosted: Tue Aug 20, 2024 4:34 pm 
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Jay727 wrote:
Can I get the specs on that wood piston? :-)


Baahahahaha ------ actually there is a function for that wooden piston.
In the center of it is a drill hole.
This wooden piston is what I use to guide the pilot drill for my 6" hole saw that I use to cut the fins off of the cylinders so that I can liquid cool them.
CO

Edit: Good luck on your project sir. I wish you success. The AVGAS will cure your Engine issues.
When ever I buy an Oddy the first thing I do is basically do what you are doing and that is to try to get it running.
Then I take the entire machine apart down to the frame. Paint, then make needed parts, re-assemble.
CO


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PostPosted: Tue Aug 20, 2024 8:36 pm 
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Jay727 wrote:


I would file/sand the high spots off the piston, file the burrs off around the ring grooves and make sure the ring lands are clean and the rings move freely in the grooves.

Drill a 3rd lube hole.

Relive the bridge in the exhaust port slightly. I will let the 350 experts chime in on the details.
When you push the wrist pin through the piston does it slide in and out normally, sometimes when you over heat the piston it will collapse the skirts of the piston slightly and you can feel resistance when installing removing the wrist pin. Its not a big concern if you can install and remove without a wrist pin puller.

DO NOT KEEP FEEDING IT PISTONS until you get it running right and the jetting safe, but at the same time consider that piston needing replaced, by now your good at removing the cylinder you might pull the cylinder off with the head still on in 5-10 hrs of run time and inspect the piston, you will need a second person to do this so you can focus on the rings and piston, have someone slowly drop the cylinder in place as you compress the rings and guide the piston.

Check the Vacuum line that runs to the fuel pump make sure its not leaking in the line or at the ends and sucking air, remove the fuel filter and back flush it with carb cleaner and give it a lite blow with compressed air see what comes out. Check float level.

After a LONG wide open throttle run do not just let off the gas, when you let off pull the choke and give it a slug of cool oil and fuel, close the choke and blip the throttle a few times.

What is the air temps when your running this and having the problems?

What am I forgetting guys?


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PostPosted: Tue Aug 20, 2024 9:07 pm 
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Hey Hoser there is a bit of information missing in his posts but you can gleen the info if you study what he says.
He stated that he contacted Wiseco and they told him to get his compression below 150 psi.
That tells me he is running 150 + psi.
That's a big red flag and he is detonating the fuel because he's running pump gas. I told him to switch to AVGAS to make up for the poo octane. He's going to do that as there is an airport near his place apparently. That WILL solve his problems.
CO


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PostPosted: Wed Aug 21, 2024 10:31 am 
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[quote="hoser"][quote="


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PostPosted: Wed Aug 21, 2024 10:41 am 
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[quote=


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PostPosted: Wed Aug 21, 2024 2:17 pm 
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Location: Chicago
Jay727 wrote:
hoser wrote:
Jay727 wrote:


I would file/sand the high spots off the piston, file the burrs off around the ring grooves and make sure the ring lands are clean and the rings move freely in the grooves.

Drill a 3rd lube hole.

Relive the bridge in the exhaust port slightly. I will let the 350 experts chime in on the details.
When you push the wrist pin through the piston does it slide in and out normally, sometimes when you over heat the piston it will collapse the skirts of the piston slightly and you can feel resistance when installing removing the wrist pin. Its not a big concern if you can install and remove without a wrist pin puller.

DO NOT KEEP FEEDING IT PISTONS until you get it running right and the jetting safe, but at the same time consider that piston needing replaced, by now your good at removing the cylinder you might pull the cylinder off with the head still on in 5-10 hrs of run time and inspect the piston, you will need a second person to do this so you can focus on the rings and piston, have someone slowly drop the cylinder in place as you compress the rings and guide the piston.

Check the Vacuum line that runs to the fuel pump make sure its not leaking in the line or at the ends and sucking air, remove the fuel filter and back flush it with carb cleaner and give it a lite blow with compressed air see what comes out. Check float level.

After a LONG wide open throttle run do not just let off the gas, when you let off pull the choke and give it a slug of cool oil and fuel, close the choke and blip the throttle a few times.

What is the air temps when your running this and having the problems?

What am I forgetting guys?


Said I relieved the exhaust bridge.
Said I bought a gravity feed carburetor, said it's never had the OEM fuel tank or system since I've owned it.

LMAO, how do you get a LONG WOT (Wide Open Throttle) (Wide Open Throttle) run? How do you run it 5-10 hours?

I've tuned the new carb so it gets a nice medium brown colored spark plug, both times. First was with the OEM carb, second was with the 36mm carb. Still seized. It's not fuel delivery. It's not an air leak or jetting. How does a person follow the recommended clearances and break in by the word and it still fails?

I never checked the compression, it has the pull starter, compression was good.
I guess compression is either too high or it's an ignition problem.

I will say I have a 1986 CR80 with a 105cc big bore on it and ran 93 octane with 215 psi compression right after break in. Ran it WFO for two miles straight. Pulled the cylinder off it, still looks brand new. (hate to say this because is it going to lead to a whole new topic of "this is why", good chance)

Let me tell you guys a story.
I have two trucks with LS swaps that I did 100% myself. Nearly identical engines, 6 liters.
They both have Summit Racing Pro LS cams. Due to supply I had to buy one cam in a kit with single beehive springs. The first one I built I used their double valve springs in.
The one with the beehive spring doesn't seem to have the top end like the one with the double springs. AND their cam calls for 150 lbs seat pressure but the beehive springs only have 130.

So I call Summits tech support, tell them my concerns about valve spring pressures. First thing they say is "what bottom end you got in this, you shouldn't be revving it that high if you have a stock bottom end" I said I'm asking about valve springs, not the bottom end. Then they ask about can my fuel system support the rpm I'm trying to run, because it takes a lot, blah, blah, blah. I GUESS THEY MISSED THE PART WHERE I SAID I HAVE ONE Engine RUNNING THE RPM I'M TRYING TO GET THE SECOND ONE TO RUN AT. Called a few days later, same dumb bullshit.

Also posted about it on a forum. Guess how that went....yea just like on here kind of. People miss key points and make me out to be a dumb ass. After several posts I said ((Bad Word)) all this. This was early last year.

About a month ago I was checking an email account I never use and saw where someone asked a question on that thread, so I logged in. They asked if I ever got it figured out. I said no and said why with a lot of cuss words. Why? Because I ask a question on a forum and to tech support and dude I don't know what the hell. Why do people ask questions about things I've taken hours to explain?

Like here I relieved the exhaust bridge. Hey you might want to relieve the exhaust bridge. I have a single tank with a gravity feed set up. Hey you might want to check the vacuum line to the fuel pump. WHY ARE YOU ASKING THIS?

Back to my other story. The guy asked the question and it opened up the discussion again. So there I am THE DUMBASS. Why are you running weaker vale springs than whats recommended? BECAUSE THEY SELL IT IN A ((Bad Word)) KIT! I said ((Bad Word)) it, I'm throwing Summit under the bus big time. I've had enough of this bullshit. Me being the stupid ass for BUYING and using the recommended parts. I posted screen shots straight off their website that 100% contradicted what EVERYONE WAS TELLING ME. Summit sure didn't like that.

Long story short, Summit contacted me and admitted to listing wrong information, apologized for their tech support not knowing what the hell they're talking about. They sent me the parts I should have had if their information wasn't incorrect, over $500 worth of springs, lifters, etc. But gee guys, I thought I was the dumbass.

Here we go again. I put a Wiseco piston in an FL350 exactly as their instructions say to, jet it properly, and it destroys itself. IT'S GOTTA BE MY FAULT. Look at the two threads I posted. NO ONE Reads what I type.

OK onto the next "CURE" Your compression must be too high. WHY? How'd it get too high? Heads never been machined, cylinder has only been bored. Someone on here said an 81mm bore isn't going to cause my problems. According to my calculations it'll raise compression ratio .4 from stock. So why did Honda lower the compression from 6.7:1 to 6:1? Going from 78.5 to 81mm raises back to 6.4:1. And yes, not that anyone will read it) I didn't and don't plan to cc everything to find my exact compression ratio. I know the aftermarket head and base gaskets are thicker than stock, and there are manufacturing intolerances.

I read on here that one guy claims to run several FL350's with Wiseco pistons at .004 clearance in the sand dunes at WOT (Wide Open Throttle) (Wide Open Throttle) for years with not one failure, in a thread where no one has a clear answer as to why they keep melting theirs. I'm blown away how he makes this claim but never actually HELPS by saying what he does that no one else is doing AND no one asked him. that's not making this site a useful resource.

Sorry to vent. I've loved 2 strokes all my life. My uncle had a small Engine junkyard behind his rental equipment shop and I'd go there every day in the summer and do whatever I wanted with the junked stuff. And I've owned a lot of two strokes. I've wanted an Odyssey for 40 years, I never knew they were such pieces of shit. I've seen people ride these all day at riding spots, never seen one being towed back.

But don't worry y'all I'm just a dumb ((Bad Word)) and it's all my ignorant mistakes.

Oh yea, I'm afraid to say it but I ordered an EGT gauge. AND NO, I'M NOT GOING TO USE IT FOR TUNING. I'M GOING TO USE IT TO SHUT IT DOWN BEFORE IT MELTS DOWN.

And to CO, I appreciate you, at least you read and come back with good ideas.


I never checked it.

Thanks for studying what I say. Most people on forums don't even read it but respond anyway.[/quote]

You get 5-10 hrs of run time by keep filling the gas tank and keep riding.

What is your actual compression, assume nothing, have you checked the deck height someone might have machined the bottom or top of the cylinder, this will change the compression even with a STOCK head.

Post a picture of the head your running top and bottom the PRE-RECALL heads has straight fins they were higher compression they had a TON of problems with them. The newer style heads has the curved cooling fins to scoop more air and Honda lowered the compression.

I ALWAYS CC the heads to find the exact CC's machined or not. Someone could have put your head in a lathe and taken .20 off the gasket surface you would have no idea.

What head gasket you running, measure the thickness, compare to stock, I have had a bunch of 350's come across my bench where the owner was running 1 layer of a 3 layer head gasket for higher compression.

If your running a gravity feed carb you have the needle and seat for a gravity feed carb installed, Verify you have the correct setup.


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PostPosted: Wed Aug 21, 2024 3:17 pm 
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I can hear your frustration in this post (long rant).
You have to understand that most of the people who are still left on this site are Oddy and Pilot experts and we have seen it all. We never get ALL the info when someone new posts so we read through the lines and guess. Everyone here usually rips a new bought machine apart to the frame and starts over fresh and each of us does it our own way.
The Oddy has a lot of issues and some of them I haven't posted for you yet because I don't want to overwhelm you. We don't know who you are or your actual skills so that's why some of the questions sound dumb to you.
You have purchased a machine, and like hoser said: "you don't know what the previous owner did to it".
It will be frustrating in the beginning, I know, I melt nearly a dozen pistons before I figure it out.

This issue for you is fuel detonation.
The pump gas will detonate on an Oddy. It's not a dirt bike. So your previous experience with two strokes has only half value.
The pump gas detonates on an Oddy and blows a hole in the piston because the Engine is air cooled and it's behind a seat with very limited, and in my opinion, inadequate air flow. This causes the intake charge to have an elevated temperature and when it gets into the combustion chamber and the piston starts to compress it, the fuel just detonates like a diesel Engine because of the poo fuel.
CO


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PostPosted: Wed Aug 21, 2024 3:20 pm 
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[quote="hoser"]


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PostPosted: Wed Aug 21, 2024 3:31 pm 
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Jay727 wrote:
hoser wrote:
What is your actual compression, assume nothing, have you checked the deck height someone might have machined the bottom or top of the cylinder, this will change the compression even with a STOCK head. I don't know, it's apart right now waiting on parts. What the deck height supposed to be? that's not in the manual either. I can tell you of every type of Engine I've worked on the deck can not have been lowered, the piston edge is at least .125 in the hole.

Post a picture of the head your running top and bottom the PRE-RECALL heads has straight fins they were higher compression they had a TON of problems with them. The newer style heads has the curved cooling fins to scoop more air and Honda lowered the compression. I'm not running a pre-recall head, can you take my word on that or do you still want a picture?

I ALWAYS CC the heads to find the exact CC's machined or not. Someone could have put your head in a lathe and taken .20 off the gasket surface you would have no idea. Whats the CC of an unmachined head? Documentation, because it's not in the service manual

What head gasket you running, measure the thickness, compare to stock, I have had a bunch of 350's come across my bench where the owner was running 1 layer of a 3 layer head gasket for higher compression. I don't know but it's .005 thicker than the stock one

If your running a gravity feed carb you have the needle and seat for a gravity feed carb installed, Verify you have the correct setup.


How many times do I need to say it's a gravity feed carburetor?
Image

And yes, it's a chinese carburetor, it's not a $30 one, I bought one of those just to look at it and sent it back. I have a genuine 38mm Keihin off a 2000 CR250 right in my desk drawer I used it to replace the Mikuni TMX on my 2001 CR250 but I swapped the TMX back on. The chinese carb is not bad quality.

I'm not measuring the deck height and cc'ing the head because no one has stock OEM specs. It's easier to measure cranking compression. Don't you want to mention dynamic compression? Well it hasn't been ported I'll bet money on that, I'd bet the cylinder base, deck and head has not been machined.



Well then keep feeding it pistons and good luck.


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PostPosted: Wed Aug 21, 2024 4:14 pm 
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[quote="canadian o


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