Board index

My Home Page

PilotOdyssey.com By hoser...


PilotOdyssey.com Chat Room

PilotOdyssey.com Photo Album

* Login   * Register * FAQ
http://www.pilotodyssey.com/PO/adm/images/imagemenu/smiley_cool.png PilotOdyssey.com Chat    http://www.pilotodyssey.com/PO/adm/images/imagemenu/find.png PilotOdyssey.com Google Search    http://www.pilotodyssey.com/PO/adm/images/imagemenu/emoticon_tongue.png FL400 Parts    http://www.pilotodyssey.com/PO/adm/images/imagemenu/emoticon_grin.png FL350 Parts    http://www.pilotodyssey.com/PO/adm/images/imagemenu/emoticon_evilgrin.png FL250 Parts    http://www.pilotodyssey.com/PO/adm/images/imagemenu/emoticon_unhappy.png Admin Email   
It is currently Thu Mar 28, 2024 6:32 am

All times are UTC - 5 hours [ DST ]




Post new topic Reply to topic  [ 14 posts ] 
Author Message
PostPosted: Tue Apr 21, 2009 6:48 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
Well I finially got one, I bought my ATC250R new in 83 in about 86 I was in a Honda dealer that had one of these 300cc kits on the counter priced at $175.00 and like a fool I passed it up thanks to Odystable I now have one!

Here is a crude pic of a sheet that came with the kit, I didnt take the pic, if I had that sheet I would do a nice scan :-)


Attachments:
100_0870.jpg
100_0870.jpg [ 178.4 KiB | Viewed 7667 times ]
100_0870.jpg
100_0870.jpg [ 39.41 KiB | Viewed 7426 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 6:52 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
I got a complete Engine that came in 2 boxes, the bottom end in one box and the top end in another, GREAT packing Odystable.

Here are some pics of the bottom end keep in mind these are 'as found pictures' or as it came out of the box, sometime in the future when I get caught up on projects I will go through this bottom end and do a complete CSI.


Attachments:
DSC04428.JPG
DSC04428.JPG [ 93.26 KiB | Viewed 8415 times ]
DSC04429.JPG
DSC04429.JPG [ 90.41 KiB | Viewed 8415 times ]
DSC04430.JPG
DSC04430.JPG [ 90.69 KiB | Viewed 8415 times ]
DSC04432.JPG
DSC04432.JPG [ 88.18 KiB | Viewed 8415 times ]
DSC04433.JPG
DSC04433.JPG [ 80.84 KiB | Viewed 8415 times ]
DSC04434.JPG
DSC04434.JPG [ 87.27 KiB | Viewed 8415 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 6:55 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
Here are the cylinder pics, first thing I notice is it has a wide exhaust bridge dunno if this is good or not?

The next thing I noticed is the exhaust ports are very squared off they don't have a eyebrowed shape to them.


Attachments:
DSC04435.JPG
DSC04435.JPG [ 85.31 KiB | Viewed 8413 times ]
DSC04437.JPG
DSC04437.JPG [ 62.19 KiB | Viewed 8413 times ]
DSC04439.JPG
DSC04439.JPG [ 64.75 KiB | Viewed 8413 times ]
DSC04440.JPG
DSC04440.JPG [ 65.36 KiB | Viewed 8413 times ]
DSC04441.JPG
DSC04441.JPG [ 60.04 KiB | Viewed 8413 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 6:58 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
Looking at it from the bottom side.

Notice it looks like the exhaust was backing up into the transfers.

Ports need more bevel, the bottom of the cylinder even has a sharp edge.


Attachments:
DSC04442.JPG
DSC04442.JPG [ 82.77 KiB | Viewed 8412 times ]
DSC04444.JPG
DSC04444.JPG [ 79.92 KiB | Viewed 8412 times ]
DSC04445.JPG
DSC04445.JPG [ 76.94 KiB | Viewed 8412 times ]
DSC04446.JPG
DSC04446.JPG [ 71.34 KiB | Viewed 8412 times ]
DSC04447.JPG
DSC04447.JPG [ 71.09 KiB | Viewed 8412 times ]
DSC04448.JPG
DSC04448.JPG [ 73.71 KiB | Viewed 8412 times ]
DSC04449.JPG
DSC04449.JPG [ 83.66 KiB | Viewed 8412 times ]
File comment: All 3 bolts for the exhaust flange are twisted off.
DSC04452.JPG
DSC04452.JPG [ 96.2 KiB | Viewed 8412 times ]
DSC04455.JPG
DSC04455.JPG [ 90.68 KiB | Viewed 8412 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:00 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
The head gasket is copper, looks like it was trying to leak also.


Attachments:
DSC04459.JPG
DSC04459.JPG [ 82.12 KiB | Viewed 8411 times ]
DSC04460.JPG
DSC04460.JPG [ 68.69 KiB | Viewed 8411 times ]
DSC04461.JPG
DSC04461.JPG [ 74.02 KiB | Viewed 8411 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:00 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
Stock head.


Attachments:
DSC04462.JPG
DSC04462.JPG [ 69.02 KiB | Viewed 8410 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:02 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
Here is a pre recall 1985 FL350 Odyssey head, bolts right on.

The attraction here is the more cooling fin area, dunno that I need it just nice to know their might be a use for this head, once the cylinder is installed on my 3 wheeler will see how the head fits and if it will clear the pipe.


Attachments:
DSC04464.JPG
DSC04464.JPG [ 69.07 KiB | Viewed 8409 times ]
DSC04465.JPG
DSC04465.JPG [ 66.95 KiB | Viewed 8409 times ]
DSC04466.JPG
DSC04466.JPG [ 71.98 KiB | Viewed 8409 times ]
DSC04467.JPG
DSC04467.JPG [ 67.74 KiB | Viewed 8409 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:13 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
Looking at the dome through the cylinder.

I took a scribe and went around the dome to see how much bigger the 350 head is, I need to check the cc's and design of this head, that small bit outside the scribed line could be remove by removing about .025 from the gasket surface of the head.


Attachments:
DSC04469.JPG
DSC04469.JPG [ 61.36 KiB | Viewed 8406 times ]
DSC04471.JPG
DSC04471.JPG [ 68.69 KiB | Viewed 8406 times ]
File comment: Here is the stock 300cc head I scribed a line their also, notice the squish ban on the 300cc head is wider than the 350 Odyssey head
DSC04473.JPG
DSC04473.JPG [ 100.05 KiB | Viewed 8406 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:34 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
While I had the cylinder on the bench I thought I would use the molding silicone on the transfers and intake so I could see how bad the casting flaws are and to better see the shape of the transfers.


Attachments:
DSC04477.JPG
DSC04477.JPG [ 63.71 KiB | Viewed 8403 times ]
File comment: Here it is once its setup and the paper removed.
DSC04478.JPG
DSC04478.JPG [ 69.66 KiB | Viewed 8403 times ]
DSC04479.JPG
DSC04479.JPG [ 53.5 KiB | Viewed 8403 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:36 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
Here is the molding silicone removed and against the piston.


Attachments:
DSC04480.JPG
DSC04480.JPG [ 70.82 KiB | Viewed 8401 times ]
DSC04481.JPG
DSC04481.JPG [ 66.14 KiB | Viewed 8401 times ]
DSC04482.JPG
DSC04482.JPG [ 82.66 KiB | Viewed 8401 times ]
DSC04483.JPG
DSC04483.JPG [ 43.98 KiB | Viewed 8401 times ]
DSC04484.JPG
DSC04484.JPG [ 44.33 KiB | Viewed 8401 times ]
DSC04485.JPG
DSC04485.JPG [ 54.81 KiB | Viewed 8401 times ]
DSC04487.JPG
DSC04487.JPG [ 58.52 KiB | Viewed 8401 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:37 pm 
Offline

Joined: Mon Dec 15, 2003 2:40 pm
Posts: 22512
Location: Chicago
I also measured the exhaust port width.


Attachments:
DSC04491.JPG
DSC04491.JPG [ 55.64 KiB | Viewed 8400 times ]
DSC04493.JPG
DSC04493.JPG [ 80.42 KiB | Viewed 8400 times ]
Top
 Profile E-mail  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 7:48 pm 
Offline

Joined: Wed Dec 24, 2003 12:06 pm
Posts: 1418
Location: San Diego
Crap! You've been busy......

Here are the pics I have of the original paperwork and a whole kit, thought I sent them to you, maybe not.

I forgot all about the exhaust flange bolts too!


Attachments:
Original Parts List 1.jpg
Original Parts List 1.jpg [ 118.21 KiB | Viewed 7666 times ]
Original Parts List 2.jpg
Original Parts List 2.jpg [ 64.37 KiB | Viewed 8394 times ]
Top
 Profile  
 
 Post subject:
PostPosted: Tue Apr 21, 2009 8:47 pm 
Offline

Joined: Sun Apr 27, 2008 5:36 am
Posts: 1346
Location: Benson, NC
Nice, have fun with that. I am going to start working on my 83 soon too, it has been sitting in pieces for far too long.


Top
 Profile  
 
 Post subject:
PostPosted: Mon Apr 27, 2009 3:18 pm 
Offline

Joined: Thu Oct 30, 2008 8:22 pm
Posts: 2641
Location: Rancho Cucamonga, Ca
I wonder if you could just bolt an entire fl350 top end on?


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 14 posts ] 

All times are UTC - 5 hours [ DST ]


Who is online

Registered users: Bing [Bot], Google [Bot]


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to:  
cron
Powered by phpBB® Forum Software © phpBB Group