Tpreed wrote:
Does anyone have any information to post about this mod? Pics? Measurements?
Thanks!
Tim
If we are talking about making nylon limit straps and not a mechanical link that G Money is talking about, they are pretty simple to make.
1.) You need a good strong strap material such as that used for a tie down. Don't use El Cheapo Wally World Special tie downs, trust me they won't hold up! Remember, the straps are going to take a lot of abuse from debris striking them because they will hang down below the axle area. Note: Make yourself a couple of sets because you will be replacing them on a regular basis!
2.) You want to make the strap just long enough to accommodate the full travel of the suspension and no longer. If you make them too short, they will break under full suspension compression (ask me how I know!). If you make them too long then the are pointless and will not save the shock.
3.) The proper way to do this is to use the shocks you are going to mount.
3a.) Place your Ody up on jack stands.
3b.) Remove your rear shock from the Ody then remove the coil spring from the shock. Leave the rubber stop on the center shaft of the shock.
3c.) Re-mount the shock without the coil spring to the upper and lower suspension mounts just as it would be mounted normally.
3d.) Place a jack under the rear wheel and raise it until it moves to it's upper most travel limit. The shock should now be fully compressed and the upper body of the shock should be pressing against the rubber cushion that is on the shock shaft. This should be the maximum amount of travel that you suspension will see during normal operation.
3e.) One end of each strap will be mounted to the frame of the Ody and the other end will be mounted to one of the lower bolts of the axle bearing housing.
To make the holes in the nylon strap, I highly suggest using something that will melt a hole through the strap. This will prevent the strap material from un-raveling and give the area a stronger bond. You can grind a nice sharp edge to an old socket and heat it up with a torch to burn holes through the strap.
Rand