ez71pilot wrote:
Thanks for the replies, so lemme ask those of you who think its an in progress clutch failure, or burnt clutches. wouldn't there be material in the oil? I filtered some from the last drain and nothing. Wouldn't there b a noticable loss in power, esp going up the steep hills I was riding. I fell zero performance decline. Not disputing anything you guys are giving me, looking to isolate if possible before I tear into it. I did find the vent tube off and put it back into the air box.
Thx for the offer Stix. I'm gonna do some riding around here and do another drain. But seems all roads lead to examining the internals. Definitely not discounting what others are saying but I would have thought there would have been power loss or slippage. Plus its one of those jobs I'm probably gonna need some outside expertise with.
I'll post the results when they are in for others.
On another note got the tank changed out on the 90, and got the carb off today and hope to have it all back together on my days off this week and running like the 89.
I doubt you would feel any slippage under load if you did feel it by the time you felt it slipping the clutches would be complete toasted.
Remember these clutches only slip when really severe amounts of torque or shock is applied to the input shaft so PURGE your brain of all the thoughts of a "clutch" pack you have from motorcycles and ATVs that use parts that look similar the intended use is completely different.
Really severe amounts of torque or shock, like when you go off a jump and stay on the gas and the rear tires hit the ground and get good enough traction the clutches then will slip enough that it wont split your transmission in two like the FL350 will, the clutch pack slips taking the abuse not the gears and cases.
On my full modified Pilot (about double the factory HP) if I ran through a long series of whoops like the entrance to the dunes from the North camp at Little Sahara
WOT (Wide Open Throttle) for the full length then got out at the end and felt the trans the clutch pack area would be much warmer than the rest of the trans so I assume the clutches were being used in a condition like this also, any oil that was splashed on the clutch pack was flung off and against the cases transferring heat, this is why that area feels warmer than the rest of the trans.
In theory the more HP you run the more the clutches will slip when power is applied to the transmission I bet you could reach the point of too much power where if you were on pavement trying to ride wheelies where traction was good you could easily smoke the clutch pack in the trans, simply put the input torque would meet the clutches designed slippage point and do its job protecting the transmission, it was designed to slip for fractions of a second at a time their is no real design to combat the heat of slippage like seen in motorcycles and ATV's where the rider intentionally is slipping the clutch as they ride/race, these "wet" clutches are bathed in oil where the heat from the clutches can be carried away from the source fast enough the oil and parts never get hot enough to discolor the oil.
The torque clutch (clutch pack) in the Pilot is not a "wet" clutch its more of a dry clutch its splash lubricated when your driving the Pilot it does NOT set half bathed in oil like a cycle or ATV does when you stop the HOT or WARM oil that made contact with the clutch by being slung up in the trans runs off the clutches and any heat build up is then has to be carried away through the metal parts of the trans (input shaft to the bearings to the cases) their is no problem with this design it works perfectly until you exceed the design limits.
You need to take yours apart and inspect you can see the inside of a Pilot trans in the service manual, parts break down, here
viewtopic.php?f=72&t=3004 Plenty discussion on these clutches on this site.
viewtopic.php?f=37&t=11758viewtopic.php?f=1&t=11383&start=0viewtopic.php?f=43&t=13439&start=0If your torque clutch checks out you need to remove the trans and look inside to see whats going on (CSI)

to make your oil look like it does.